 |
| Quantity: | |
|---|---|
The Name,Model And Quantity Of Equipments:
Number | Name | Model | Quantity |
1 | Automatic loading device | Gantry (with rail line) | 2 |
2 | Dust clean machine | Horizontal brushe | 1 |
3 | Oven | 1M | |
4 | PUR glue spread machine | PUR1350 | 1 |
5 | Translation board device | 1 | |
6 | 180°turnover board device | 1 | |
7 | Translation join conveyer device | 1 | |
8 | Fast speed press machine | 1 | |
9 | Conveyor | Independent variable frequency control speed | 15 |
Device:gantry type auto loader+ conveyor 4 meters+ German horizontal dust clean machine+ infrared lamps oven +front clean glue turnover conveyor+ PUR +4 meters translation board device +180°turnover board device+ 3 meters translation join conveyer device +3 meters fast speed press machine +auto gantry type unloader
X axis and Y axis driving device France servo moto:1.5KW
Infeed conveyor
Translation slideway is linear slideway,high torque synchronous belt is china brand,pneumatic elements is Taiwan Airtac,Touchscreen is france Schneider,with location side device,feeding conveyor roller is draw bench steel roller with rubber cover,the conveyor roller can adjust and slant.
Suction power:four pieces vacuum generator in one auto loader,each vacuum generator can control 4 to 8 pieces vacuum sucker,max.suction power is 20KG.
Ground feeding conveyor size:3000x1120mm,Max.working weight:3 T
Auto Unloader is use the claw.
● Horizontal brushes with German technology to clean the board,plate and brush from an angle of 90 degree,Sticking the High glossy PVC on MDF board,the MDF board must clean very well.If have the dust on the surface,it will result the oranges.Reducer motor:RV50,motor:0.5KW
● The clean belt brush which is made in German.
Preheating board by infrared lamps,heating fast,save power,focus temperature.Here work purpose is to effectively prevent the glue film generated when the cold plate and the heat glue,effective reduction of water ripple is generated.You can choose the single group infrared lamps or double groups lamps when the different weather.
Heating tunnel:Heating tunnel is using the aluminum 40*40,the width of each groups is 500mm,it is can control the each heating tunnel temperature in this structure.
Adopt independent motor drive roller.Drive roller,Glue roller and Glue induction are by independent motor ,and using one-way bearing rotating,running steady,coating uniform,and in the process of turning won't having rack and horizontal stripes by chain drive.
240 mm,using imported silicone rubber material,high temperature resistant;Glue steel roller,diameter 190mm,stainless steel roller is anilox roller,per square centimeter have 100 prismatics.By silicone rubber roller with 100 stainless steel anilox roll combination ,two roller have double layers wall respectively,won’t out of shape.The anilox roll can effectively control glue amount ,it is can control in 30-50 grams per square meters.
1510mm,roller size:240x1350mm,length of bottom roller :1300,Narrower bottom roller than surface roller is to prevent bottom roller viscose if two roller contact when pressure board’s thickness within 1 mm.
Glue roller and glue steel roller are all axis,Roller structure is double-bile seamless steelroller,inner unilateral wall thickness is 12 mm,outer bile wall thickness is 16 mm,solid and non-deformation (no need to use three sets of roller structure,three sets of roller is to prevent glue roller be deformation in using for a long time).Double bile structure is make for the circulation of heat conduction oil,heat conduction oil circulation to ensure the temperature of the glue roller reach to glue melting point in the process of production.
Double bile roller is not installed the heating tubes.If with heating tubes there will be more trouble in the maintenance process in the future.
Double glue gun structure,which can guarantee the glue supply amount.
Roller size | Ø190x1350mm |
Motor | 1.5KW |
Glue system | 55 Gallon |
Glue spread type | Roller coating |
Note:As the PUR glue need the high quality environment,also the temperature need high and workshop need clean and constant temperature,we also suggest customer to make a air-condition for glue spread machine.And the glue spread machine must have the door to cover it so that can keep it clean and the temperature.It is better to make air-condition house for glue machine.
Best condition of workshop:Ttemperature:20 degree,Humidity:60%
0.25KW motor, RV1:16 reducer,Drive belts projecting between the conveyor rollers,travel switch control, the function of waiting,the cylinder support,edge by block.
Servo motor control,power 2 kw,33v 11A,2000 u/min,180 degrees turnover angle,can be stopped anytime.
Vacuum pressure,ach generator control two column suction cups,each vacuum cup adsorption is 4 kg.By fixed point as the center,as a sideline docking,the effective control of uniformity to ensure the quality.
Transmission platform,equipped with cobordism alignment
Fast speed press machine
Working surface size:3000 * 1250 mm,pressing schedule:0-120 - mm,working layer :1,number of cylinders:2,diameter of cylinder:Φ100 mm
Working principle,the travel switch control,closing speed:40 mm/s,clamp open way:electric,closure time adjusted by the production process.The normal work rate is 2-3 pcs/ min
Feeding table frame is made of heavy type aluminum 50 x100,feeding roller is made of good quality steel tube,feeding stable,length of the roller is 1350mm,using the“8”type belt to feed,feeding stable,shake samller,RV63 reducer,motor:0.75KW.Feeding conveyor is by belt,every groups rollers controlled by separately frequency convertor.Conveyor roller is arranged for oblique line,board in the feeding always depend on the block,to make sure the board is on a straight line,effectively reduce migration and wasting in sheet transfer process.
0-120mm
1220 mm
1800-3000mm
0-3 pcs/min
65kw
12000kg
16000 x 2200 x 2800mm
It's the electrical equipment with the functions of heating temperature control,pressure function,fluid conveying and extrusion coating in the integration of mechanical.
Solid hot melt adhesive in the plastic bucket is fast heating to liquid,gathered in the bottom of the pressure plate,when operating temperature reached to using temperature,drive gear pump will rotate the motor start,hot melt adhesive into the suction pump ,at the same time be pressurized into divisions (rubber road plate),and then flows through the filter unit,insulation pipe,hot melt glue gun,finally came out from the mouth,spray adhesive,do the coating of hot melt adhesive.Under the precise control of frequency converter,motor speed stability and tracking fastly,makes the quantity of glue uniform and stability,especially suitable for the quantitative coating applications.
PUR Glue system.PUR glue is environmental protection glue,sticking better,less amount,This structure can control the glue amount well.
Heating Oil temperature machine,18KW,the oil heating machine can keep the temperature glue roller in high and constant temperature,Oil heated directly imported into the glue roller and glue steel roller.In the future repair and maintenance,only need the replacement of heating tube,no need to dissect the coating machine.Import position - with the glue machine,glue machine using a rotary joint,does not affect the oil’s loop.
Motor:From Chinese domestic brand
Pneumatic brand:Taiwan AIRTAC
Electric brand:France brand,Schneider
Inverter brand:France brand,Schneider
Servo control system for production line:Schneider
Automatic up-down material system:Siemens
The Name,Model And Quantity Of Equipments:
Number | Name | Model | Quantity |
1 | Automatic loading device | Gantry (with rail line) | 2 |
2 | Dust clean machine | Horizontal brushe | 1 |
3 | Oven | 1M | |
4 | PUR glue spread machine | PUR1350 | 1 |
5 | Translation board device | 1 | |
6 | 180°turnover board device | 1 | |
7 | Translation join conveyer device | 1 | |
8 | Fast speed press machine | 1 | |
9 | Conveyor | Independent variable frequency control speed | 15 |
Device:gantry type auto loader+ conveyor 4 meters+ German horizontal dust clean machine+ infrared lamps oven +front clean glue turnover conveyor+ PUR +4 meters translation board device +180°turnover board device+ 3 meters translation join conveyer device +3 meters fast speed press machine +auto gantry type unloader
X axis and Y axis driving device France servo moto:1.5KW
Infeed conveyor
Translation slideway is linear slideway,high torque synchronous belt is china brand,pneumatic elements is Taiwan Airtac,Touchscreen is france Schneider,with location side device,feeding conveyor roller is draw bench steel roller with rubber cover,the conveyor roller can adjust and slant.
Suction power:four pieces vacuum generator in one auto loader,each vacuum generator can control 4 to 8 pieces vacuum sucker,max.suction power is 20KG.
Ground feeding conveyor size:3000x1120mm,Max.working weight:3 T
Auto Unloader is use the claw.
● Horizontal brushes with German technology to clean the board,plate and brush from an angle of 90 degree,Sticking the High glossy PVC on MDF board,the MDF board must clean very well.If have the dust on the surface,it will result the oranges.Reducer motor:RV50,motor:0.5KW
● The clean belt brush which is made in German.
Preheating board by infrared lamps,heating fast,save power,focus temperature.Here work purpose is to effectively prevent the glue film generated when the cold plate and the heat glue,effective reduction of water ripple is generated.You can choose the single group infrared lamps or double groups lamps when the different weather.
Heating tunnel:Heating tunnel is using the aluminum 40*40,the width of each groups is 500mm,it is can control the each heating tunnel temperature in this structure.
Adopt independent motor drive roller.Drive roller,Glue roller and Glue induction are by independent motor ,and using one-way bearing rotating,running steady,coating uniform,and in the process of turning won't having rack and horizontal stripes by chain drive.
240 mm,using imported silicone rubber material,high temperature resistant;Glue steel roller,diameter 190mm,stainless steel roller is anilox roller,per square centimeter have 100 prismatics.By silicone rubber roller with 100 stainless steel anilox roll combination ,two roller have double layers wall respectively,won’t out of shape.The anilox roll can effectively control glue amount ,it is can control in 30-50 grams per square meters.
1510mm,roller size:240x1350mm,length of bottom roller :1300,Narrower bottom roller than surface roller is to prevent bottom roller viscose if two roller contact when pressure board’s thickness within 1 mm.
Glue roller and glue steel roller are all axis,Roller structure is double-bile seamless steelroller,inner unilateral wall thickness is 12 mm,outer bile wall thickness is 16 mm,solid and non-deformation (no need to use three sets of roller structure,three sets of roller is to prevent glue roller be deformation in using for a long time).Double bile structure is make for the circulation of heat conduction oil,heat conduction oil circulation to ensure the temperature of the glue roller reach to glue melting point in the process of production.
Double bile roller is not installed the heating tubes.If with heating tubes there will be more trouble in the maintenance process in the future.
Double glue gun structure,which can guarantee the glue supply amount.
Roller size | Ø190x1350mm |
Motor | 1.5KW |
Glue system | 55 Gallon |
Glue spread type | Roller coating |
Note:As the PUR glue need the high quality environment,also the temperature need high and workshop need clean and constant temperature,we also suggest customer to make a air-condition for glue spread machine.And the glue spread machine must have the door to cover it so that can keep it clean and the temperature.It is better to make air-condition house for glue machine.
Best condition of workshop:Ttemperature:20 degree,Humidity:60%
0.25KW motor, RV1:16 reducer,Drive belts projecting between the conveyor rollers,travel switch control, the function of waiting,the cylinder support,edge by block.
Servo motor control,power 2 kw,33v 11A,2000 u/min,180 degrees turnover angle,can be stopped anytime.
Vacuum pressure,ach generator control two column suction cups,each vacuum cup adsorption is 4 kg.By fixed point as the center,as a sideline docking,the effective control of uniformity to ensure the quality.
Transmission platform,equipped with cobordism alignment
Fast speed press machine
Working surface size:3000 * 1250 mm,pressing schedule:0-120 - mm,working layer :1,number of cylinders:2,diameter of cylinder:Φ100 mm
Working principle,the travel switch control,closing speed:40 mm/s,clamp open way:electric,closure time adjusted by the production process.The normal work rate is 2-3 pcs/ min
Feeding table frame is made of heavy type aluminum 50 x100,feeding roller is made of good quality steel tube,feeding stable,length of the roller is 1350mm,using the“8”type belt to feed,feeding stable,shake samller,RV63 reducer,motor:0.75KW.Feeding conveyor is by belt,every groups rollers controlled by separately frequency convertor.Conveyor roller is arranged for oblique line,board in the feeding always depend on the block,to make sure the board is on a straight line,effectively reduce migration and wasting in sheet transfer process.
0-120mm
1220 mm
1800-3000mm
0-3 pcs/min
65kw
12000kg
16000 x 2200 x 2800mm
It's the electrical equipment with the functions of heating temperature control,pressure function,fluid conveying and extrusion coating in the integration of mechanical.
Solid hot melt adhesive in the plastic bucket is fast heating to liquid,gathered in the bottom of the pressure plate,when operating temperature reached to using temperature,drive gear pump will rotate the motor start,hot melt adhesive into the suction pump ,at the same time be pressurized into divisions (rubber road plate),and then flows through the filter unit,insulation pipe,hot melt glue gun,finally came out from the mouth,spray adhesive,do the coating of hot melt adhesive.Under the precise control of frequency converter,motor speed stability and tracking fastly,makes the quantity of glue uniform and stability,especially suitable for the quantitative coating applications.
PUR Glue system.PUR glue is environmental protection glue,sticking better,less amount,This structure can control the glue amount well.
Heating Oil temperature machine,18KW,the oil heating machine can keep the temperature glue roller in high and constant temperature,Oil heated directly imported into the glue roller and glue steel roller.In the future repair and maintenance,only need the replacement of heating tube,no need to dissect the coating machine.Import position - with the glue machine,glue machine using a rotary joint,does not affect the oil’s loop.
Motor:From Chinese domestic brand
Pneumatic brand:Taiwan AIRTAC
Electric brand:France brand,Schneider
Inverter brand:France brand,Schneider
Servo control system for production line:Schneider
Automatic up-down material system:Siemens