(Suitable for roll material: paper, PP, PET, PVC, etc.), Acrylic sheet
One: This production line uses a professional precision hot melt glue applicator, which is professionally used for flat panel veneer. It is suitable for the production of high-gloss veneer panels, cabinets and furniture door panels, honeycomb panels and foam panels.
Highgloss film, acrylic, fireproof board, PVC board and metal board, etc., PE, PET, PVC film, MDF sheet, etc.
MDF board, particle board, foam board and honeycomb door core board, etc.
PUR reactive polyurethane hot melt adhesive.
Furniture, cabinets, flat door manufacturers, new building materials factories, high-end decorative board factories, etc.
● Working thickness: 3-30mm
● Minimum sheet length: 700mm
● Maximum sheet width 1220mm
● Total power: 56/kw
● Maximum diameter of film roll: 400mm
● Weight: 5000kg
● Appearance size: 12000 x 1980 x 2650mm
● Total control speed of the whole machine: 0-16m/min
● Plate distance: 10-20mm
● Processing width: 1220mm
● Processing thickness: 3-30mm
● Working height: 950±50mm
● Machining length: 1800mm-2800mm (cut with manual hand for those below 1800mm)
● Load weight: 70kg
● Intake pipe port: Φ8mm
● Air consumption: 2 cubic meters
● Air pressure: 0.6Mpa
Technological process: Infeed conveyor-dust clean machine -oven tunnel-PUR glue spread machine –acrylic sheet auto loader -double groups laminating machine----auto servo track cutter ---3m out conveyor.
The name, model, and quantity of the purchased equipment:
Serial Number | Equipment Name | Specification Model | Quantity |
1 | Conveyor 1 | TG1500*63*950 | 1 |
2 | Dust clean machine | Drum type | 2 |
3 | OVEN | 1KW/PCS | 1 |
4 | PUR glue spreader | 5800*1300*4kw | |
5 | Heating oil blower system | 24KW | 1 |
6 | PUR glue melting machine | 55 galon | 1 |
7 | Auto load for acrylic sheet device | L4000xW1500xL1600mm | 1 |
8 | Laminating machine | L850xW2000xH2200mm | 1 |
9 | Auto servo track cutter | 1 |
-- The production cycle is 40 days.
-- The warranty period is 1 year, the rubber roller is guaranteed for 3 months, and the electrical motor is 6 months.
● Total control speed of the whole machine: 0-16m/min
● Plate distance: 10-20mm
● Processing width: 1220mm
● Processing thickness: 3-30mm
● Working height: 950±50mm
● Machining length: 1800mm-2800mm (cut with manual hand for those below 1800mm)
● Load weight: 70kg
● Total power of the whole machine: 69kw
● Intake pipe port: Φ8mm
● Air consumption: 2 cubic meters
● Air pressure: 0.6Mpa
Process flow: Feeding conveyor-dust removal-sticky roller-drying tunnel-coating-bonding-tracking and cutting-sheet feeding Device----Double-group pressing machine----3m conveyor row.
Conveyor | L3000 *W1500*H950MM |
Max.working width | 1300mm |
Max.working length | 3000mm |
Working height | 950±50mm |
Speed | 0-20m/min |
-The conveyor rack is tailor-welded with 80*80 square tubes, and the structure is firm and reliable.
-The conveying roller is made of precision-drawn seamless steel tube covered with rubber, which has small runout, stable conveying, and does not cause friction and bumps on the surface of the product.
-The length of the roller body is 1350mm, and the conveying row is driven by a "8"-shaped flat belt, with stable transmission, low vibration and no noise.
-Each group of conveying rows is driven by RV63-75-speed Borel turbine worm reducer, 0.75kw motor, and frequency conversion speed; each group speed is increased in proportion to effectively control the distance between the plates.
-The conveyor rollers are arranged in an oblique row, and the plates are always leaning against the stop during the conveying process, until the output plates are in a straight line.
-Convey in two stages.
The dust removal machine adopts a wool sweeping round roller to remove dust. The rotation of the brush roller is driven by a VF30F-5-6B14 reducer and a 0.25kw motor. It is driven independently and connected to a 100MM direct dust removal
Tube . The size of brushes is :Φ150XL1556,hair length is : 40mm,
Preheating board by infrared lamps,there are 9 pieces inside ,1kw/pcs ,heating fast ,save power ,focus temperature . Here work purpose is to effectively prevent the
3 Infrared drying tunnel (1 meter long)
-Frame structure: Q235A iron-gold bending and welding structure is adopted, the structure is firm and reliable, the width is 300mm, the heating part: equipped with 9 infrared heating lamps, each lamps power is 1KW, the heating speed is high, and the power is saved;
-The control principle adopts a photoelectric sensor. When the plate is continuously fed, the infrared lamp will continue to heat and heat to ensure the temperature. When the plate stops moving, the heating will automatically cut off, and the plate will automatically heat up when the plate comes in again.
-After the substrate is preheated, the temperature of the glue is close to this effect to increase the viscosity of the glue.
PUR Glue Spreade | L900*W2200*H2000mm |
Glue Width | 1300mm |
Height of The Roll Center | 950mm |
Roller Size | 240*1350mm |
Working Thickness | 2-30 |
Speed | 20m/min |
Power | 1.5kw*3 |
● The structure is two sets of rollers.
A. Single-sided gluing machine, using heat transfer oil heating, coating rubber roller adopts imported silica gel, the highest temperature of the glue layer surface can reach 100 degrees, and the control rubber roller adopts stainless steel anilox roller, the highest heating temperature can reach 200 degrees. The transmission method adopts independent motor control; the upper roller adopts turbine lifting, and the lifting height can be displayed digitally. The rubber roller is controlled by the rubber roller with flanges at both ends, and the rubber copper plate is precisely cut to ensure that the glue does not leak when working.
- The roller is driven by an independent motor, and the bottom roller, the rubber coating roller, and the rubber coating induction are respectively independent of the motor using a one-way bearing to rotate, the rotation is stable, the glue is evenly applied, and there will be no teeth caused by the chain during the rotation. Stripes;
The diameter of the glue roller is Φ240mm, and the rubber material is imported silicone material, which is resistant to high temperature; the diameter of the glued steel roller: 190 stainless steel roller is an anilox roller, with 100 prisms per square centimeter, which can better control the amount of glue.
--The width of the inner space of the gluing machine is 1510mm, the effective working width of the rubber coating roller and the rubber coating steel roller is 1350mm, the effective working width of the bottom roller is 1300, and the bottom roller is narrower than the surface roller. The function is to prevent sticking within 1mm When the material is pressurized, the contact between the two rollers causes the bottom roller to glue.
--The glued rubber roller and the glued steel roller are both through shafts, the roller body structure is a double-bladder seamless steel roller, the wall thickness of the inner bladder is 12mm on one side, and the wall thickness of the outer bladder is 16mm, which is firm and non-deformable; double bladder structure It is conducive to the circulation of heat transfer oil, which ensures that the temperature of the rubber roller reaches the melting point of the glue during the production process;
● Power: 24Kw
Equipped with a 24KW oil temperature machine, the temperature of the rubber coated steel roller is the melting point temperature of the glue-the medium used in the oil temperature machine is heat transfer oil: high temperature heat transfer oil of 200 degrees.
- After the oil is heated, it is directly introduced to the rubber coating roller and rubber coating steel roller of the coating machine. In the future repair and maintenance, as long as the heating tube is replaced, there is no need to disassemble the coating machine.
- In the lead position with the gluing machine, the gluing machine uses a rotary joint, which does not affect the oil circulation.
● Automatic loading acrylic ,HPL sheet by vacuum sucker,0.75kw.
Laminating machine | L850xW2000xH2200mm |
Roller size | 240x1350mm(four rollers) |
Machine power | 2.2kw |
● Two groups rollers laminating ,the first one is rubber roller , the second one is stainless steel heating roller ..
using the air expand and tension controller to hold the paper .
Machine power:2.2kw
The transmission mode adopts the synchronous belt, and the transmission is stable, vibration, and gaps.
-The lifting adjustment uses stainless steel slide rails to achieve synchronous lifting and strong pressing force.
-The paper feeding shaft is an inflatable shaft, the pneumatic is 10kg magnetic powder brake, and the tension controller controls the tension. The tension is stable and there is no gap.
●Speed: 1-20m/min
Adopt servo saw base tracking control, servo tracking motor: 0.75kw, lateral drive servo motor: 0.37kw, high-frequency cutting motor: 0.37kw.
Conveyor | L3000XW1500XH950MM |
Max .working width | 1300mm |
Max. working length | 4000mm |
Speed | 0-20m/min |
● The conveyor rack is tailor-welded with 80*80 square tubes, and the structure is firm and reliable.
-The conveying roller is made of precision-drawn seamless steel tube covered with rubber, which has small runout, stable conveying, and does not cause friction and bumps on the surface of the product;
-The length of the roller body is 1350mm, and the conveying row is driven by a "8"-shaped flat belt, with stable transmission, low vibration and no noise;
-Each group of conveying rows is driven by RV63-75-speed Borel turbine worm reducer, 0.75kw motor, and frequency conversion speed; each group speed is increased in proportion to effectively control the distance between the plates;
-The conveyor rollers are arranged in an oblique row, and the plates are always leaning against the stop during the conveying process, until the output plates are in a straight line.